79 Yamaha Exciter 440 RestoMod - Pic heavy! - Snowmobile Forum: Your #1 Snowmobile Forum
http://www.snowmobileforum.com
Go Back   Snowmobile Forum: Your #1 Snowmobile Forum > Specific Snowmobile Forums > Vintage Snowmobiles


» Sponsors





Reply
 
LinkBack Thread Tools Display Modes
Old 12-01-2012, 10:37 PM   #1 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
79 Yamaha Exciter 440 RestoMod - Pic heavy!

This is a little bit of a "restomod". For those unfamiliar with the term, it means restoration/modification. This is the sled that is the reason that I registered here back in 05. This is my buddy's sled. Unfortunately, it suffered another melt down... suffered by the owner.

As of 12/1/12, this is a work in progress.


Simply put, the sled with the hood and engine stripped out of it.


Sled on a lift, self explanatory. A little work to be done, as clearly seen in this picture.


What is left of the brake "puck" after about 10,000 kilometers, or roughly 6,213 miles.


With the seat removed, it was discovered that the previous owner had made an attempt to repair the tunnel. Unfortunately, their repair has completely rotted out.


This is the modification that the previous owner had applied to the tunnel to repair it. Clearly, it has completely rotted out.
Kemo is offline   Reply With Quote
Sponsored Links
Advertisement
 
Old 12-01-2012, 10:38 PM   #2 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344

The sole reason for the restomod... reminder for all, ALWAYS check to ensure your carb boot clamps are secured! Not a fun thing to experience the guy in front of you making this gesture when it comes to a dead stop:


Detailed result of what happens when you don't double check your work after working on your carbs. I can NOT emphasize this enough, DOUBLE CHECK that you have tightened your boots!


Parts that have been cleaned up.


More parts that have been cleaned up, looking new..ish!
Kemo is offline   Reply With Quote
Old 12-01-2012, 10:38 PM   #3 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344

Clutch, before...


Clutch, after!


Getting machined!


Additional headache discovered along the way, a cracked mount! The dude is a welding genius though... not a challenge!


Headache, cleaned up a bit. As stated prior, not a challenge for him to weld!

This is just the progress thus far. Much more to come!
Kemo is offline   Reply With Quote
Old 12-01-2012, 11:20 PM   #4 (permalink)
Super Moderator
 
BC_Dan's Avatar
 
Join Date: Jan 2004
Location: oregon
Posts: 10,937
Very nice! What do you use to clean with? That is awesome!
__________________
2007 Dragon RMK 700 155", 2008 RMK 600 155", 2006 RMK 600 144", 95 Prowler 550 2-up, 1990 Indy 650, Really OLD AC Cheetah

http://www.avalanche.org/accidents.php
BC_Dan is offline   Reply With Quote
Old 12-01-2012, 11:32 PM   #5 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
i'll be sure to ask him. more info to come!
Kemo is offline   Reply With Quote
Old 12-02-2012, 09:03 AM   #6 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
said a heavy solvent and then a little sand blasting.
Kemo is offline   Reply With Quote
Old 12-02-2012, 09:47 AM   #7 (permalink)
Super Moderator
 
BC_Dan's Avatar
 
Join Date: Jan 2004
Location: oregon
Posts: 10,937
Thanks! Those look like new.
__________________
2007 Dragon RMK 700 155", 2008 RMK 600 155", 2006 RMK 600 144", 95 Prowler 550 2-up, 1990 Indy 650, Really OLD AC Cheetah

http://www.avalanche.org/accidents.php
BC_Dan is offline   Reply With Quote
Old 12-04-2012, 05:32 PM   #8 (permalink)
Registered User
 
DIY SLED GUY's Avatar
 
Join Date: Jan 2012
Location: British Columbia
Posts: 51
whats with all the images, there are none
DIY SLED GUY is offline   Reply With Quote
Old 12-04-2012, 06:09 PM   #9 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
They are all here when I'm browsing it.
Kemo is offline   Reply With Quote
Old 12-04-2012, 06:15 PM   #10 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
Showing it again... oddly enough I have no problem with any of the pictures.


Simply put, the sled with the hood and engine stripped out of it.


Sled on a lift, self explanatory. A little work to be done, as clearly seen in this picture.


What is left of the brake "puck" after about 10,000 kilometers, or roughly 6,213 miles.



With the seat removed, it was discovered that the previous owner had made an attempt to repair the tunnel. Unfortunately, their repair has completely rotted out.


This is the modification that the previous owner had applied to the tunnel to repair it. Clearly, it has completely rotted out.
Kemo is offline   Reply With Quote
Old 12-04-2012, 06:18 PM   #11 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344

Detailed result of what happens when you don't double check your work after working on your carbs. I can NOT emphasize this enough, DOUBLE CHECK that you have tightened your boots!


Parts that have been cleaned up.



More parts that have been cleaned up, looking new..ish!


Clutch, before...


Clutch, after!
Kemo is offline   Reply With Quote
Old 12-04-2012, 06:19 PM   #12 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344

Getting machined!


Additional headache discovered along the way, a cracked mount! The dude is a welding genius though... not a challenge!


Headache, cleaned up a bit. As stated prior, not a challenge for him to weld!

This is just the progress thus far. Much more to come!
Kemo is offline   Reply With Quote
Old 12-04-2012, 06:29 PM   #13 (permalink)
Registered User
 
DIY SLED GUY's Avatar
 
Join Date: Jan 2012
Location: British Columbia
Posts: 51
your right, since your "oddly enough" post i can now view them.
looks like your doing a great job with not much to start from!
I did a 79 exiter resto 2 years ago, just to factory, but man, a beautiful little sled when done, you sure picked a good model to resto-mod.
Cheers
DIY SLED GUY is offline   Reply With Quote
Old 12-04-2012, 06:59 PM   #14 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
I'll let him know of the compliment. The real goodies have yet to be ordered for it, then it can start to get reassembled
Kemo is offline   Reply With Quote
Old 12-04-2012, 10:26 PM   #15 (permalink)
-LIFETIME MEMBER-
 
Join Date: Nov 2009
Posts: 4,473
i think a lesser man would have walked away from that project, if not ran away!

labors of love, arent they?
yamadad4 is offline   Reply With Quote
Old 12-05-2012, 05:27 PM   #16 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
I grew up riding old sleds, and on a 80/81 Enticer (85 SRV's too)... Yamaha's have always had a place in my heart! Sad thing is, my my buddy NEVER snowmobiled before, and we were both into vintage. I suggested this sled 10 years ago after finding it on craigslist in Hudson Wisconsin. We loaded up and headed out. 400 bucks later, he got this sled, and with many parts to spare.

Going back to that statement earlier about never snowmobiling before... now he's got 3!
Kemo is offline   Reply With Quote
Old 12-06-2012, 07:37 AM   #17 (permalink)
Registered User
 
Join Date: Dec 2012
Location: Michigan
Posts: 4
Cool sled did you machine the clutch yourself or have it done?
80exciter is offline   Reply With Quote
Old 12-06-2012, 06:47 PM   #18 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
He did the clutch himself. Now, time for a few more photos!


The last photo of it actually running. The engine ceased up on a trip that we went on. He said he dropped some diesel to soak in the cylinders just to see what could happen. It fired up!


An interesting color was discovered while stripping the blue away... I like how it looks. I can't speak for him though!


Paint removed! Some prep work needed, and then it is time for some paint!
Kemo is offline   Reply With Quote
Old 12-06-2012, 09:38 PM   #19 (permalink)
-LIFETIME MEMBER-
 
Join Date: Nov 2009
Posts: 4,473
the odd colored hood pic reminded me of a hood i have tucked away. what was the color on the under side? i ordered a hood years back for a similar model sled and it came finished in red. (there were no red yamahas back then)never used it, still in the original plastic bag but the box has long since been gone. makes me wonder if the reddish base coat makes the colors better on the final coat.
yamadad4 is offline   Reply With Quote
Old 12-06-2012, 10:08 PM   #20 (permalink)
Registered User
 
Kemo's Avatar
 
Join Date: Dec 2005
Location: Thief River Falls, MN
Posts: 344
darn fine question on the color. looked like a pearl red and pinkish mix to it. hard to tell.
Kemo is offline   Reply With Quote
Sponsored Links
Advertisement
 
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Powered by vBadvanced CMPS v3.2.2

All times are GMT -5. The time now is 07:19 AM.



Copyright SnowmobileForum.com

Search Engine Friendly URLs by vBSEO 3.6.0