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This is a pull start, right?
Take it back apart.. Sorry to say..
I've dealt with these things for a while.. use some graphite lube or white-lith grease and grease up the pivot point and the guise 'track' on the engagement pawl. Wrap the cord around the disc a couple more times too, it'll help pull it back in a little more...
If you give it a quick snap, does it engage any easier?
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1980-Something Ski-Doo Blizzard 9500 plus -=The $75 Sled=-
2006 Yamaha YFZ450 4 wheeler
1995 Ford F150 XLT
2000 Camaro Z28, LS1 6 speed. 415rwhp. 13.27 @ 4300ft.
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