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01-14-2008, 11:57 PM
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#1 (permalink)
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Newbie Rider
Join Date: Jan 2008
Location: Yorkton, Saskatchewan
Posts: 17
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Fuel Lines
hey guys, just picked up an 96 FIII 600. I have rebuilt the engine, put it all in and hooked up except a few things.(got the sled already torn apart). I know the bigger fuel lines come from the fuel pump to each carb. One line comes in from the gas tank, and another comes from the fuel pump to the crank case. Is this all there is? Also the throttles. I have each throttle cable hooked up, same with the choke cables, but there is one extra one left over. It has a cable showing at the end. What is this for? Where does it hook up?
Any help with this will be greatly appreciated. Young guy just getting into sleds, first build of mine ever. Thanks for any help 
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01-15-2008, 12:51 AM
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#2 (permalink)
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Moderator
Join Date: Feb 2005
Location: Groton NY
Posts: 10,321
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That third cable probably goes to the oil pump.
__________________
Old Cat Rider
w/ Comet 108 Pro-4 clutch
80 PANTERA 500 F/C w/ Comet 102 clutch
'90 Wildcat Project in progress.
Trail Boss; Dryden to Summerhill trail.
http://www.dcdrifters.net/
Senior Deacon; F&AM Lodge# 472
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01-15-2008, 07:33 AM
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#3 (permalink)
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I am Spartacus
Join Date: Feb 2004
Location: Milton Mills, NH
Posts: 15,531
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RJ's right. Make sure you hook that up!
__________________
1992 Ski Doo Mach 1 (SC-10/2 suspended) March '07 SF.com Sled of the Month!
1993 Ski Doo Mach Z 780 triple
2001 Ski Doo Mini Z
Evergreen Valley Snowmobile Club Webmaster
If I'm not home, CHECK THE TRAILS!
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01-15-2008, 09:02 AM
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#4 (permalink)
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Newbie Rider
Join Date: Jan 2008
Location: Yorkton, Saskatchewan
Posts: 17
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that should hook up by the third carb right? or the pulley case?
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01-15-2008, 01:25 PM
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#5 (permalink)
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Moderator
Join Date: Feb 2005
Location: Groton NY
Posts: 10,321
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Below the carbs, directly between them.
__________________
Old Cat Rider
w/ Comet 108 Pro-4 clutch
80 PANTERA 500 F/C w/ Comet 102 clutch
'90 Wildcat Project in progress.
Trail Boss; Dryden to Summerhill trail.
http://www.dcdrifters.net/
Senior Deacon; F&AM Lodge# 472
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01-15-2008, 02:21 PM
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#6 (permalink)
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Newbie Rider
Join Date: Jan 2008
Location: Yorkton, Saskatchewan
Posts: 17
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on the bottom of the engine? between which of the three carbs?.. wow sounds bad but this is the only problems I have before I get it going tonight.
__________________
1996 FIII 600 - custom painted hood(black), more coming..
197? Merc Hurricane 440- classic two head and tail lights
1991 Honda Civic HB- current project
1987 Ford Ranger 4x4- 3 inch body lift
1994 GMC Jimmy- Currently Driving Hard
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01-15-2008, 05:44 PM
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#7 (permalink)
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Newbie Rider
Join Date: Jan 2008
Location: Yorkton, Saskatchewan
Posts: 17
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bump, really need to get this done.. where does that cable hook up, and another question is how do i get my throttle cable at the handles to not be so slack and work better?
__________________
1996 FIII 600 - custom painted hood(black), more coming..
197? Merc Hurricane 440- classic two head and tail lights
1991 Honda Civic HB- current project
1987 Ford Ranger 4x4- 3 inch body lift
1994 GMC Jimmy- Currently Driving Hard
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01-15-2008, 08:27 PM
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#8 (permalink)
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I am Spartacus
Join Date: Feb 2004
Location: Milton Mills, NH
Posts: 15,531
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The last cable hooks to the oil pump, which can be found by following the line from the oil tank, it goes right to the pump. There is a lever on the pump that the cable goes to.
__________________
1992 Ski Doo Mach 1 (SC-10/2 suspended) March '07 SF.com Sled of the Month!
1993 Ski Doo Mach Z 780 triple
2001 Ski Doo Mini Z
Evergreen Valley Snowmobile Club Webmaster
If I'm not home, CHECK THE TRAILS!
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01-15-2008, 08:59 PM
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#9 (permalink)
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Newbie Rider
Join Date: Jan 2008
Location: Yorkton, Saskatchewan
Posts: 17
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ok sounds good, I am pretty sure I can find that. Do I have to bleed it or anything before/after hooking it up? Also how do i get all those cables tight again at the throttle?
__________________
1996 FIII 600 - custom painted hood(black), more coming..
197? Merc Hurricane 440- classic two head and tail lights
1991 Honda Civic HB- current project
1987 Ford Ranger 4x4- 3 inch body lift
1994 GMC Jimmy- Currently Driving Hard
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01-16-2008, 12:39 AM
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#10 (permalink)
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Newbie Rider
Join Date: Jan 2008
Location: Yorkton, Saskatchewan
Posts: 17
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ok thanks guys have it all hooked up and she was ready to fire until I ran into another problem. Does the fuel tank have a filter in it? I have no fuel coming out of the tank because all the lines are dry. Any suggestions on how to solve this problem or easiest way? 
__________________
1996 FIII 600 - custom painted hood(black), more coming..
197? Merc Hurricane 440- classic two head and tail lights
1991 Honda Civic HB- current project
1987 Ford Ranger 4x4- 3 inch body lift
1994 GMC Jimmy- Currently Driving Hard
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01-16-2008, 04:26 AM
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#11 (permalink)
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Moderator
Join Date: Feb 2005
Location: Groton NY
Posts: 10,321
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Try making a good seal on the tank filler hole and blowing into the tank, this will force fuel up to the pump to help get it going.
__________________
Old Cat Rider
w/ Comet 108 Pro-4 clutch
80 PANTERA 500 F/C w/ Comet 102 clutch
'90 Wildcat Project in progress.
Trail Boss; Dryden to Summerhill trail.
http://www.dcdrifters.net/
Senior Deacon; F&AM Lodge# 472
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01-16-2008, 10:18 AM
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#12 (permalink)
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Registered User
Join Date: Mar 2007
Location: MN
Posts: 1,491
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Or the line is gone in the tank. You should hear bubbles, if not, time to pull the line out of the tank. It is amazing how many sleds I picked up and that was the only problem!
__________________
05/29/84-11/25/07-RIP- Sarah Louise Beard
I'd rather be judged by 12 than carried by 6...
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01-16-2008, 02:02 PM
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#13 (permalink)
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Newbie Rider
Join Date: Jan 2008
Location: Yorkton, Saskatchewan
Posts: 17
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thanks for the help guys, had it all going good, than carbs started leaking because I forgot to put the gaskets on haha, oops.. but it should be running good tonight than only clutch is left
__________________
1996 FIII 600 - custom painted hood(black), more coming..
197? Merc Hurricane 440- classic two head and tail lights
1991 Honda Civic HB- current project
1987 Ford Ranger 4x4- 3 inch body lift
1994 GMC Jimmy- Currently Driving Hard
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