Wiring diagram 2006 500 Sportsman - Snowmobile Forum: Your #1 Snowmobile Forum

Cdndairyman · 10-07-2007, 08:57 PM

hey guys, My brother is having problems with his 06 500EFI Sportsman. He has no juice running through the bike at all. He is looking to find a wiring diagram to see if he can find any fuses or anything in there that may have been blown. It just up and decided to not start. No juice at all, not to the guages or the winch or anything. Any help here would be awesome.
thanks!

**RJ Gleason** · 10-08-2007, 12:04 PM

Any power in the battery?

Cdndairyman · 10-08-2007, 07:42 PM

Yea the battery is fine. He thinks he has a problem with a fuse somewhere. Don't worry about it now though. I found him the wiring diagram and he is going to investigate the problem further when he gets time this week. If I find out the problem I will let you know incase any other people run into the same thing.

**RJ Gleason** · 10-09-2007, 05:53 AM

I think you will find that there is a fuseable link that has burned out.

Cdndairyman · 10-09-2007, 08:37 PM

Yea thats what he was thinking too. Just not sure where it is located! Thats why he was wanting the wiring diagram I guess. I havn't heard if he has found anything yet though. Thanks for the replies!

crashed13 · 03-14-2008, 04:34 PM

Check the stator. Polaris has a crazy design where the recoil housing is all that protects the $350 Stator and pulse coil and flywheel and Bendix from deep water and mud crossing. The handle on the pull cord is suppose to act as a plug to not let water/mud into the housing but they do not always sit well or unseat during riding easily.

I took my housing off for a peek and water and mud was in there and the stator windings looked rusty after I wiped the mud off them. The stator still works but I think I,m on borrowed time now.