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Old 11-07-2009, 06:19 PM   #1 (permalink)
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1996 550 cougar cylinder

I have a chance to buy a 96 Cougar 550 with a blown piston/cylinder for really cheap. Is this a common problem on these? Also curious are these nicasil cylinders?
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Old 11-07-2009, 06:33 PM   #2 (permalink)
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Scored cylinders are common on all snowmobiles. There are a bunch of reasons for the scoring, but the main one is a lean burn-down, often caused by lean jetting or air leaks from the carb adapters or through a crankcase seal. If you get this one, make sure you figure out the reason for the problem and fix the problem, as the cylinder damage is just a symptom. The 550 Cat engine is usually pretty durable and has a reputation for reliability.

The cylinder is nicasil lined. The cylinder can be repaired, there are a bunch of good places to get that done. I have used Millenium Technology, US Chrome also has a great rep. Expect to pay about 1/2 the cost of a new cylinder to get yours replated. If you send the cylinder in with a new piston, they will fit the piston to the cylinder, saving you having to do it.
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2007 RMK 700 155", 2008 RMK 600 155", 2006 RMK 600 144", 95 Prowler 550 2-up, 1990 Indy 650

RIP, destroyed by fire 1-22-2008
04 RMK 800, 05 RMK 600, 02 RMK 800, 97 RMK 700

http://www.avalanche.org/accidents.php
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Old 11-07-2009, 06:45 PM   #3 (permalink)
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Thanks a bunch for the info. Maybe I'll have a closer look to make sure the sled is otherwise in decent shape and maybe buy it.
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