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10-26-2007, 12:38 PM
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#1 (permalink)
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Registered User
Join Date: Feb 2007
Location: Lapeer, MI
Posts: 54
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How do i take a stator off my 98 580 ext?
i am in desperate need of getting my stator off of my 98 580 ext. i have taking it apart all the way to the flywheel i believe i tried putting a pulley on it but i keep bending bolts and stripping my pulley out can anyone help me please? thanks
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10-26-2007, 12:58 PM
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#2 (permalink)
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Moderator
Join Date: Feb 2005
Location: Groton NY
Posts: 10,186
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A flywheel puller is needed.
loosen the big nut, attach the puller, make it snug, then use a no rebound (deadblow hammer) and smack it. the flywheel should pop off.
__________________
Old Cat Rider
w/ Comet 108 Pro-4 clutch
80 PANTERA 500 F/C w/ Comet 102 clutch
'90 Wildcat Project in progress.
Trail Boss; Dryden to Summerhill trail.
http://www.dcdrifters.net/
Senior Deacon; F&AM Lodge# 472
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10-26-2007, 01:21 PM
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#3 (permalink)
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Registered User
Join Date: Feb 2007
Location: Lapeer, MI
Posts: 54
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Quote:
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Originally Posted by RJ Gleason
A flywheel puller is needed.
loosen the big nut, attach the puller, make it snug, then use a no rebound (deadblow hammer) and smack it. the flywheel should pop off.
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i have a puller i dont know if its a flywheel puller but it gets to all thre bolts. the next part i am trying to under stand. i make it snug hit with a deadblow and smack it. right in the middle that doesn't hurt the crank or any thing does it. and do i need to make sure everything goes back the same way when installing it or is one way only
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10-26-2007, 01:27 PM
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#4 (permalink)
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Moderator
Join Date: Feb 2005
Location: Groton NY
Posts: 10,186
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there is a key in the shaft so it can only go back together one way. Mark the stator against the mount so that when you replace it, it will be in exactly the same place.
__________________
Old Cat Rider
w/ Comet 108 Pro-4 clutch
80 PANTERA 500 F/C w/ Comet 102 clutch
'90 Wildcat Project in progress.
Trail Boss; Dryden to Summerhill trail.
http://www.dcdrifters.net/
Senior Deacon; F&AM Lodge# 472
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10-26-2007, 01:48 PM
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#5 (permalink)
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Registered User
Join Date: Feb 2007
Location: Lapeer, MI
Posts: 54
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so everything else is right? if so i will try it
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10-26-2007, 03:13 PM
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#6 (permalink)
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King of the Universe
Join Date: Jan 2005
Location: Rochester Hizzle, MI
Posts: 6,187
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Don't thread the puller bolts too far into the flywheel or you'll damage the windings on the stator!! 
__________________
********************
2003 AC F5 (Jr's Dec 07 SOTM & 2008 SOTY)
2003 AC F7 EFI SP (April 06 SOTM)
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10-26-2007, 03:19 PM
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#7 (permalink)
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Registered User
Join Date: Feb 2007
Location: Lapeer, MI
Posts: 54
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Right i marked the bolts to match the ones that came out so i wouldnt go too far
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10-26-2007, 03:47 PM
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#8 (permalink)
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-LIFETIME MEMBER-
Join Date: Jan 2004
Location: oregon
Posts: 1,574
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When it finally goes, it will scare the crap outta ya, so be aware! 
__________________
Rebuilding the fleet!
2008 RMK 600 155", 2006 RMK 600 144", 98 Indy 440, 95 Prowler 550 2-up, 1990 Indy 650
RIP, destroyed by fire 1-22-2008 
04 RMK 800, 05 RMK 600, 02 RMK 800, 97 RMK 700
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10-26-2007, 04:07 PM
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#9 (permalink)
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Registered User
Join Date: Feb 2007
Location: Lapeer, MI
Posts: 54
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i cant wait to get that sucker off i have been trying to long to get it off and get it repaired!
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10-27-2007, 08:09 AM
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#10 (permalink)
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-LIFETIME MEMBER-
Join Date: Dec 2006
Location: Northern IL
Posts: 3,425
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Try taking the nut completely off and the washers too. Then spray it with PB Blaster! Put just the nut back on till it is flush with the end of the crank!
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10-27-2007, 08:38 AM
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#11 (permalink)
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King of the Universe
Join Date: Jan 2005
Location: Rochester Hizzle, MI
Posts: 6,187
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If it is anything like yanking a clutch, it could take some time. Tighten the puller & let it set o'nite, Do it again & again.... Don't be afraid to give the puller bolt a good whack with a big brass hammer. The hammer part is even mentioned in the manual. Good luck, keep at it!! 
__________________
********************
2003 AC F5 (Jr's Dec 07 SOTM & 2008 SOTY)
2003 AC F7 EFI SP (April 06 SOTM)
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10-27-2007, 11:44 PM
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#12 (permalink)
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Registered User
Join Date: Feb 2007
Location: Lapeer, MI
Posts: 54
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i got it thanks all!!! i put the puller on and tighten then hit it with a deadblow hammer tighten it some more hit it i kept doin it till it made a big noise like i broke something now its off and going to get shipped to rmstator.com to get repaired. thanks again
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10-28-2007, 09:07 AM
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#13 (permalink)
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King of the Universe
Join Date: Jan 2005
Location: Rochester Hizzle, MI
Posts: 6,187
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Yahoo!! Job well done!! 
__________________
********************
2003 AC F5 (Jr's Dec 07 SOTM & 2008 SOTY)
2003 AC F7 EFI SP (April 06 SOTM)
********************
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10-30-2007, 09:37 AM
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#14 (permalink)
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-LIFETIME MEMBER-
Join Date: Dec 2006
Location: Northern IL
Posts: 3,425
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Way to go! Didn't that scare you a bit?
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10-30-2007, 10:29 AM
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#15 (permalink)
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Registered User
Join Date: Feb 2007
Location: Lapeer, MI
Posts: 54
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a little bit i thought i broke something
__________________
Dave Ostrander A.K.A tazjamin
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10-30-2007, 11:32 AM
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#16 (permalink)
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Moderator
Join Date: Feb 2005
Location: Groton NY
Posts: 10,186
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Does that every time.
__________________
Old Cat Rider
w/ Comet 108 Pro-4 clutch
80 PANTERA 500 F/C w/ Comet 102 clutch
'90 Wildcat Project in progress.
Trail Boss; Dryden to Summerhill trail.
http://www.dcdrifters.net/
Senior Deacon; F&AM Lodge# 472
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