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12-02-2006, 02:07 PM
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#1 (permalink)
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Reverend Dennis
Join Date: Jan 2006
Posts: 444
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Changing clutch spring in a 96 zr580
Ok,
Just figured out this sled is setup for high alt. (or racing) engages at 4500, going to pick up the stock spring ina few minutes, and cant justify the 40 bucks for a puller to use this one time.
So how much of a pain is it to pull the top plate off the clutch and replace the spring with the clutch still on the sled?
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12-02-2006, 04:09 PM
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#2 (permalink)
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Registered User
Join Date: Nov 2006
Posts: 12
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Well maybe see if one of your buddies have one. I think it would be a real pain in the A$$ , thoser springs have alot of pressure on them. Plus have you ever thought of changing the weights also.
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12-02-2006, 04:18 PM
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#3 (permalink)
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Reverend Dennis
Join Date: Jan 2006
Posts: 444
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well I picked up the puller anyway, going to check the weights and make sure he didnt change them as well, If they were, I have wait untill tuesday to replace them, shop here only had two in stock.
They gave me the part numbers that the heavier weights would be, so i can compare...
No changing the cluth, is remove the bolt spray wd/40 on the threads of the puller, and thread in by hand, then slowly tighten it till it comes off?
Heading to the tune up section to read some more...
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12-02-2006, 04:58 PM
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#4 (permalink)
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Registered User
Join Date: Nov 2006
Posts: 12
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 Yeah if it hasnt been off for a while, it may take some effort to get it off. You can also TAP on the end of the puler with a hammer. 
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12-02-2006, 05:12 PM
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#5 (permalink)
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Reverend Dennis
Join Date: Jan 2006
Posts: 444
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Ok heres another dumb question, if they did also change the weghts with the spring, how bad is it to put the new stock spring in with the heavier weights?
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12-02-2006, 05:48 PM
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#6 (permalink)
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King of the Universe
Join Date: Jan 2005
Location: Rochester Hizzle, MI
Posts: 6,188
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Put a blob of grease onto the hole before you thread the puller in. Go slow, may need to put a broom handle or hockey stick between the clutch posts as you tighten. A good whack with a brass hammer sometimes helps. You may need to tighten it good, then go in the house for a beer....sometimes they pop off by themselves. Be prepared, cause they can make a he11 of a bang when they pop!!
__________________
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2003 AC F5 (Jr's Dec 07 SOTM & 2008 SOTY)
2003 AC F7 EFI SP (April 06 SOTM)
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12-03-2006, 05:20 AM
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#7 (permalink)
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Moderator
Join Date: Feb 2005
Location: Groton NY
Posts: 10,205
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If you have an impact wrench, it makes the job much easier though.
__________________
Old Cat Rider
w/ Comet 108 Pro-4 clutch
80 PANTERA 500 F/C w/ Comet 102 clutch
'90 Wildcat Project in progress.
Trail Boss; Dryden to Summerhill trail.
http://www.dcdrifters.net/
Senior Deacon; F&AM Lodge# 472
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12-03-2006, 11:00 AM
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#8 (permalink)
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-LIFETIME MEMBER-
Join Date: Jan 2004
Location: oregon
Posts: 1,577
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I put a BUNCH of grease in the hole, the puller creates hydraulic pressure on the grease as you tighten it. The grease helps push the clutch right off the crankshaft. Since I started doing this, I have not had to use the impact gun one time. Makes a mess, though... but most of the time, I'm removing the clutch to clean it anyway.
__________________
Rebuilding the fleet!
2008 RMK 600 155", 2006 RMK 600 144", 98 Indy 440, 95 Prowler 550 2-up, 1990 Indy 650
RIP, destroyed by fire 1-22-2008 
04 RMK 800, 05 RMK 600, 02 RMK 800, 97 RMK 700
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