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12-07-2005, 11:22 PM
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#1 (permalink)
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Registered User
Join Date: Jan 2005
Location: East Greenbush, NY
Posts: 282
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No spark, not stator!
My bro's 98 ZL500 wont start. I just put the new/used motor in today and It won't start. Besides from not knowing anything about carbs, I'm not getting spark. The old motor was blown up, so it obviously was getting spark before summer. I checked the stator and it is good. Where else should I check? I was planning on checking the coil, but havnt done it yet, nore do I have the specs. I also havnt played with the key switch or the kill switch yet. On this model can you just unplug both of these to bypass them or do you need to jump somthing? Arn't there two wires I can jump to bypass all the switches? Where should I start?
__________________
~S.O.T.M. January 2006~
98' Cat ZR600 EFI Limited Edition
-Black Magic Clutch
-Black Magic HotRod Chip
-Boyesen power reeds
-Unknown Silencer
-Ripsaw track w/144 Woodys
-Geared 1 down, 1 up
-3.5" Ole's angled riser
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12-08-2005, 06:36 AM
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#2 (permalink)
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I am Spartacus
Join Date: Feb 2004
Location: Milton Mills, NH
Posts: 15,560
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Is it the same kind of motor as before? Did you put the old stator in the new motor?
__________________
1992 Ski Doo Mach 1 (SC-10/2 suspended) March '07 SF.com Sled of the Month!
1993 Ski Doo Mach Z 780 triple
2001 Ski Doo Mini Z
Evergreen Valley Snowmobile Club Webmaster
If I'm not home, CHECK THE TRAILS!
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12-08-2005, 10:49 AM
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#3 (permalink)
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Registered User
Join Date: Jan 2005
Location: East Greenbush, NY
Posts: 282
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The motor that was in it was a 98 ZL500 carbed. The new motor came out of a 98 ZL500 efi. It was JUST the motor. I used the old stator, flywheel, clutches, everything out of the carbed sled.
__________________
~S.O.T.M. January 2006~
98' Cat ZR600 EFI Limited Edition
-Black Magic Clutch
-Black Magic HotRod Chip
-Boyesen power reeds
-Unknown Silencer
-Ripsaw track w/144 Woodys
-Geared 1 down, 1 up
-3.5" Ole's angled riser
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12-08-2005, 11:34 AM
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#4 (permalink)
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Registered User
Join Date: Jan 2005
Location: East Greenbush, NY
Posts: 282
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Well, once I actaully unplug the KILL SWITCH PLUG AND NOT THE DAMN HEATER PLUG it started right up! Scared the **** outta me though when it fired on the first pull and reved way up cause the throttle cables were too tight!!! My first reaction was "HIT THE KILL SWITCH! OH CRAP! IT'S UNPLUGGED!!!!!" now I just gotta do some carb adjusting and I should be set. 
__________________
~S.O.T.M. January 2006~
98' Cat ZR600 EFI Limited Edition
-Black Magic Clutch
-Black Magic HotRod Chip
-Boyesen power reeds
-Unknown Silencer
-Ripsaw track w/144 Woodys
-Geared 1 down, 1 up
-3.5" Ole's angled riser
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12-08-2005, 11:55 AM
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#5 (permalink)
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Burn Baby Burn !!
Join Date: Jan 2004
Location: Saguenay, QC
Posts: 733
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LOL
glad nothing bad happened
a friend of mine once had trouble starting his old ski doo tundra.. he had the marvelous idea of starting it with ether he found in the garage....
he open up the airbox and sprayed it in... too much actually.. and he forgot one thing.. the track was on the ground.
when he pulled the cord that thing went off like you wouldn't believe.. it broke the fastest quarter mile for tundra.. before it broke the wooden fence in his back yard too... and broke the hood, windshield, and handlebars.....but it was idling
the worst thing it broke was his dignity.
i missed this by 5 minutes.. but i laughed all day
you could see the tracks on the snow that thing was movin'!!
Fr0st
__________________
89' Pantera (mr. brownsled), comet 108 CKK clutch, modified exaust...killed by teflon tape in 2004...caught fire in 2005..top speed 80 MPH (speedo) reading.
00' Kawa zx-9 (Lola,the bitch), K&N filter, Muzzys titanium exaust , -1 tooth on front sprocket and pirelli diablos. speed : enough.
2003.5 Mazdaspeed Protege (waazda) - upgraded SMIC, catless downpipe, boostsciences bov,short ram intake and EBC cross drilled and slotted brakes. speed : 130MPH (limited)
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12-08-2005, 11:55 AM
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#6 (permalink)
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King of the Universe
Join Date: Jan 2005
Location: Rochester Hizzle, MI
Posts: 6,210
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Can picture you jumping around trying to figure out how to kill it!!LOL
__________________
********************
2003 AC F5 (Jr's Dec 07 SOTM & 2008 SOTY)
2003 AC F7 EFI SP (April 06 SOTM)
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12-08-2005, 12:43 PM
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#7 (permalink)
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Registered User
Join Date: Jan 2005
Location: East Greenbush, NY
Posts: 282
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LOL... you should have seen my face... I wish I saw my face!!!! I ended up thinging quick and pluggin the kill switch back in. I'm reall lucky it didn't idle up to the point of engagment!!! I would have been in a world of trouble, cause it was in my garage facing the back wall!!! 
__________________
~S.O.T.M. January 2006~
98' Cat ZR600 EFI Limited Edition
-Black Magic Clutch
-Black Magic HotRod Chip
-Boyesen power reeds
-Unknown Silencer
-Ripsaw track w/144 Woodys
-Geared 1 down, 1 up
-3.5" Ole's angled riser
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12-08-2005, 04:58 PM
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#8 (permalink)
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I am the Walrus
Join Date: Aug 2005
Location: Western NY
Posts: 1,489
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that happened to my old dirtbike, scared the crap otta me!
its good that you got it going, it really sucks not being ablt to ride because of a broken sled. that happened a couple too many times with my last sled and thats why i don't own it anymore!
__________________
My Pics
1999 Arctic Cat ZL 440
1994 SkiDoo Mach 1 583
1995 Honda CR 125R
1982 Camaro w/ 355
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12-08-2005, 07:37 PM
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#9 (permalink)
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Registered User
Join Date: Mar 2004
Location: Western, NY
Posts: 2,183
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That's stinkin funny!!! Would have loved to have been there to see it... 
__________________
2000 ZL 550 (Solar Flare, #045/1000)
2000 440 Panther
1980 Jag 3000 F/C
"If it ain't broke, take it apart and find out why!"
Member: Canaltown Snowmobilers Inc.
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12-16-2005, 01:19 PM
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#10 (permalink)
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Registered User
Join Date: Dec 2005
Posts: 1
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Sled should always be worked on the with the track up.
Don't know how many times I've put carbs back together and not got the needles set properly and varoooooom. Luckily always had kill switch workinga.
What would a sled do that is already all the way to a wall and one ends up not being able to turn engine off?
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