Quote:
Originally Posted by billstevens
I got a 1996 600 ZRT cat i have absolutely no spark when i try to turn it over. Its a manual start. I have checked the spark plugs and have nothing coming to them. I checked the resistance of the coil and it is ok. Any ideas? Also what is the output voltage suppose to be for the stator?
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There are several possible reasons for a no spark condition. Check all of the connections, check all of the wiring from the stator to make sure nothing is frayed and grounding or shorting. Make sure the ground is clean and tight. You can bypass all of the switches (Kill, key and the always wonderful TSS switch) and then the most important check is the stator and pulse coil ohm (resistance) check. Here are videos I put together to show how to test the stator in the sled, if it is out of a sled and how to test the pule coil. Hopefully it is just the TSS (throttle Switch which consists of the nylon washers on the pivot point of your throttle on your handlebars) and you can bypass it.
Stator testing out of a sled
YouTube - Stator Testing a 2 Stroke Stator
Stator testing in a sled:
YouTube - Stator Testing in a sled
Stator removal:
YouTube - Installing a Stator Pt.1 Removing it
Stator reinstall:
YouTube - Installing a Stator Pt.2 Putting Everything Back Together
YouTube - Pulser Coil Testing
