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As AD said you could could have a blockage in the lines being a number of things. When filing a sled you should have the front end up in the air more then a foot to get rid of any air pockets back there. You should also run the sled in this position for a litle while being carfull anti-freeze doesn't get everywere.
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1996 Arctic Cat Big Bore Mod Sled Bassed on ZR1 chassis(in the works)
1996 Arctic Cat EXT 580 EFI DLX
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