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Here's what I do.
1. Wirebrush to get all the loose rust off
2. Paint with a Naval Jelly (neutralizers rusts and makes a good primer)
3. Paint with a very high heat paint
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I BLEED GREEN 
2002 ARCTIC CAT ZR 500
1999 ARCTIC CAT ZL 500efi
1993 SKI DOO MACH 1
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